IRAS method
“Prevention is better than cure.””
A well-known saying that is certainly true. For each branch, it is important to regularly inspect the production processes.
01. INSPECT
“Prevention is better than cure.” A well-known saying that is certainly true. For each branch, it is important to regularly inspect the production processes. Such periodic inspections are able to reveal imperfections and possible risks. Produsafe has developed a unique system for this:
IRAS | Inspect – Report – Advise – Solve
From tank inspection to video endoscopy
We offer inspections for your complete production processes, from raw materials or product purchase to prepacking/packing of your products. For this, we use extremely advanced equipment which minimizes loss of production time. These inspections are:
- Video and endoscopy of pipe systems
- Integriteitstest van warmtewisselaars (cracktest)
- Tank inspection (crack test, hygiene test, leakage) without scaffolding
- Spray dryer inspection (crack test) without scaffolding
- CIP/SIP validation
- Hygiene inspections by means of UV light
Of course, you will receive a complete report of these inspections, that you can use for your audits.
Would you like to know what Produsafe can do for you? Feel free to contact us.
02. Report
Nowadays, traceability is very important. De world is becoming smaller and companies are becoming bigger and bigger. This is partly because manufacturers have to report more frequently and more often to auditors for their HACCP system for instance. Many companies use Produsafe’s inspection reports for this.
IRAS | Inspect – Report – Advise – Solve
Professional inspection reports
The following inspections are conducted by Produsafe. Following these inspections, we prepare an extensive report and take care of the necessary documentation for your files.
- Video and endoscopy of piping systems
- Integrity tests of heat exchangers (crack test)
- Tank/ silo inspection (crack test, hygiene test, leakage) without scaffolding
- Spray dryer inspection (crack test) without scaffolding
- CIP/SIP validatie
- Hygiene inspections by means of UV light
Would you like to know what Produsafe can do for you? Please feel free to contact us.
03. Advise
As our background lies in many different industries, we certainly understand how valuable production time is. We are aware of the dangers that come with acute environmental technical or microbiological problems. Thanks to our equipment and professional expertise, we can trace and localize the cause very fast.
Inspection and Advice
To tackle the problems quickly, we make sure that there is an advisor on site who can advise you how to solve these problems in the long run. Our advice ranges from applying an antibacterial coating to fitting sterile filters. In some cases it’s desirable to adjust the design or process. To achieve this, we cooperate closely with Burggraaf and Partners. Would you like to know what Produsafe can do for you? Please feel free to contact us.
04. Solve
After inspection, reporting, and advising, a solution is inevitable.
We regard independency to be of the utmost importance.
IRAS | Inspect – Report – Advise – Solve
Antibacterial coating
An antibacterial coating is a frequently used long-term solution to protect production areas and equipment from microorganisms. Produsafe has a unique antibacterial Nano-coating based on TiO₂ called Produsafe. This coating is used in production areas and equipment and will remain effective for at least 3 years!
Masterfilter sterile filters
If we do everything in our power to produce in a safe way, then a product should also be able to stay safe inside a tank. Produsafe is the exclusive supplier of Masterfilter for the Netherlands. Masterfilter manufactures filters for many applications, for example sterile filters for liquids and gasses, but also so-called retro-fit filters for all major brands.
Would you like to know what Produsafe can do for you? Feel free to contact us.
